Booster Separation Hardware

November 22, 2004

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Shown is a cut-away of the re-designed bolt catcher.  Behind it is the two-piece welded design that was deemed marginally adequate and therefore a potential debris source.  The new bolt catcher design is milled from a single billet of aluminum.

 

Cut-away showing the aligned, hollow aluminum crush material that absorbs the impact of the split bolt after the separation ordnance is detonated. Location and separation plane diagram showing new bolt catcher design
 

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Milliseconds after SRB separation, 16 solid-fueled separation motors (cutaway shown above), four in the forward section of each SRB and four in the aft skirt of each SRB, are fired for just over one second to separate the SRB's from the Space Shuttle. Each of the separation motors can produce a thrust of about 22,000 pounds.

 

Igniter for SRB Separation motors

 

Shown is one of eight booster tie-down explosive bolts that hold the Shuttle to the Mobile Launch Platform (MLP).  At SRB ignition, all eight bolts are split in half allowing liftoff.
 

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Upper and lower explosive bolts of the SRB/ET attach points. Cutaway of an upper SRB explosive bolt. Cutaway of the threaded ends of the explosive bolts that connect the boosters to the External Tank.

 

 

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Shown is an exploded nut. Click here for more technical information